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Rubber Flooring:  All About Rubber Flooring Applications.
Scott Huthmacher
03/20/05
Rubber-Cal Inc.
Products discussed in this article:  Food & Bvg. Mats, Flooring for Wet Places, Elephant Bark Rubber Flooring, Industrial Mats, Eco-Sport Rubber Flooring, Treadmill Mats, Playground Surfacing,

Rubber flooring can be broken down into two main categories: single area rubber mats, and complete rubber floors.  Each type of flooring is suitable for several different applications.  Single area mats are most suitable for performing a specific function in a limited area.  Complete rubber floors are more general purpose, and obviously span close to the entire area of a room.  Within each category, there are mats for a variety of applications and functions.  The following is intended only as a brief overview of the many possibilities of rubber flooring.
Single area mats are most suitable for places where a specific hazard exists in a fairly limited area.  These include kitchen areas, showers and wet places, assembly lines, treadmills, or entryways. 
Kitchen mats combine anti-slip and anti-fatigue qualities for food service areas.  These types of mats are often offered in a grease resistant variety.  Generally, these types of rubber matting have fairly large holes and are light enough to be moved for cleaning.  The thicker mats provide a resilient surface for individuals standing in one place for extended periods of time.
Mats for showers and wet places are primarily designed for traction and anti-slip properties.  These types of rubber floor mat also often have drainage holes.  Occasionally, these are also available in oil and grease resistant varieties.  The main characteristic differentiating this type of rubber mat from kitchen mats is the aggressive surface texturing, intended for maximum traction.
Rubber mats for assembly line and general industrial use are primarily designed for anti-fatigue characteristics.  Many of these mats are foam or sponge blends rather than entirely composed of rubber.  This type of mat appears either as a single piece mat, or an interlocking runner-type construction.  Foam type single area mats are usually recommended for areas where individuals are standing in one place for long periods, such as checkout counters and workshop tables.
Because these applications do not see high levels of foot traffic, lightweight foam type products exhibit sufficient wear resistance for such areas.  For areas such as assembly lines and industrial pathways, where constant traffic is the rule, harder solid rubber type mats provide better wear life.  This type of rubber mat often comes in an interlocking runner construction, with ends of the product being connectable to span the entire length of a given area (i.e. a 30 or 50 ft assembly line). 
Treadmill mats, as the name suggests, are single area mats meant to be placed under treadmills to provide floor protection and to reduce vibrations.  These mats are thick, heavy-duty rubber, designed to reduce noise from treadmills on the upper floors of houses or apartment buildings.  Due to the significant weight of this type of floor mat, they are usually inappropriate for use as a complete flooring solution.
Entry mats tend to be carpet oriented, but rubber entry mats are appropriate for exterior applications due to their immunity to moisture.  Molded traction mats can cover small areas immediately in front of commercial or retail building doors, where superior anti-slip qualities are necessary.  These types of rubber mats only appear in limited areas, because the nature of the product (i.e. molded) limits the sizes in which they can be produced.
In contrast to single area rubber mats, complete rubber floors focus on combining the majority of the characteristics found in smaller mats into general purpose flooring suitable to cover large areas.  While these characteristics (i.e. anti-slip traction or floor protection) are not as pronounced as in specific area mats, the effects are provided across a larger area.  Areas where complete rubber floors might be found include home and commercial gyms, playgrounds, dog kennels, basement flooring, and miscellaneous general purpose applications.  Since the products used for these types of applications are usually similar, the best way to describe these types of rubber flooring is to distinguish between rolled rubber flooring products and rubber mats produced in tile form.
Rolled rubber flooring is, as the name suggests, rolls of rubber at a certain width (most often 36" or 48") which are applied as sheets directly onto the subsurface.  These products are generally less than 1/2" thick, since thicker products are more difficult to roll and heavier, making shipping difficult.  This type of rubber flooring has several advantages over tiled rubber floors.  Primarily, ease of installation is a major benefit, as there are less pieces to install.  Depending on the exact characteristics of the installation, rolled products may often be installed without permanent adhesive, since the per piece weight is higher than the weight of individual tiled products.
Also, due to the lesser quantity of material used for production, this kind of rubber is less expensive to produce and ship.  Therefore, this product is suitable for installations where economy takes priority over heavy duty floor protection.  It is mainly seen in residential and medium traffic commercial applications.
Tiled rubber flooring is sold as tiles, generally squares ranging from 1' x 1' up through 3' x 3'.  Larger tiles are preferable from an installation standpoint; however larger, heavier tiles are also more difficult and expensive to ship.  This type of rubber mat is produced in greater thicknesses than the rolled products, ranging from 1/2" thick to 3 3/4" thick or more, depending on the application.  Due to the greater material content, the cost of these mats is significantly higher than the rolled product, but they offer significantly improved resilient and anti-fatigue characteristics, as well as superior wear life.  Since they are not heavy enough individually to stay in place by themselves, rubber tiles must either interlock or be adhered to the sub-floor.  Interlocking tiles use either some variation of the dovetail interlocking mechanism (male-female interlocking tips integral to the tile) or an extraneous interlocking mechanism, such as pins or clips.  Interlocking tiles are either temporary or semi-permanent.  Tiles which do not offer one of these options must be adhered to the subsurface, like any other tile.  This is most suitable for installations where stability and fall protection are necessary components of the applications (such as commercial playgrounds). 
Choosing the right rubber mat or rubber flooring for your application involves knowing the essential functions you need from it, and finding the right people to provide the product.  At Rubber-Cal, our goal is to provide our customers with excellent customer service and the right materials for the job, every time.


Scott Huthmacher
03/12/2005
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Rubber Mats and Flooring: What is out there?
11/06/09
Rubber-Cal Inc.
Products discussed in this article:  Food & Bvg. Mats, Flooring for Wet Places, Elephant Bark Rubber Flooring, Industrial Mats, Eco-Sport Rubber Flooring, Treadmill Mats, Playground Surfacing,

Rubber flooring and matting can be foreign to people not intimately familiar with it.  These terms “Rubber flooring and mat” are general terms for products that have very diverse and distinct purposes.  The easiest way to begin to break down the different types of rubber surfaces, would be to categorize them into two categories: flooring and matting.  The distinction between the two simply is flooring as one might expect, covers an entire flooring in a specific room or area.  Matting typically refers to smaller areas.  For example: a mat in front of a kitchen sink, or a mat for a cashier to stand on. 

Rubber flooring can be broken down in a variety of ways: recycled, versus non recycled, rolls versus tiles, permanent versus temporary, or any number of ways.  The easiest way to look at it however would be how the product is available.  In rubber flooring there is typically two ways it is available: either a tile or rolled form.  Both forms have different benefits.  For example, rolled products (which would come in a specific width, generally 3 ft or 4 ft wide), are excellent because of the minimal amount of seams that would be seen using it.  Since the material is rolled out, you would see seams only every 3 foot or 4 foot in s single direction.  A tiled product would have seams running both ways, and probably in smaller increments too, since rubber tile products generally are 2 ft by 2ft or perhaps less.  That is not to say tiles do not have their benefit however.  Rubber is a heavy medium, so handling smaller tiles is much more manageable than trying to handle large 50 foot rolls of rubber.  Installation would be another factor in deciding which product to choose.  Both generally have the option of being glued down, but many of either type do not require permanent installation.  Roll products typically use double sided tape or free float (use no adhesive at all), while many rubber tile products interlock in some way so that no adhesive is required.  It is important to note that both rolled products and tiled products have recycled and non-recycled options, both of which can play a role when picking which type of flooring product to use.  No matter which type you choose, they all exhibit excellent durability and resilience.

Rubber matting is comprised of many options, for all sorts of uses.  These can be broken down into the function you want the mat to perform.  Some example of applications would be anti-fatigue mats, drainage mats, scraper/entryway mats, industrial or heavy-duty mats, any many other applications.  Mats such as the Safe-Grip, Dura-Chef Mats, Paw-Grip and Kitchen Mats all fall into the drainage mats, as they all contain drainage holes, which allow for water, dirt, mud, or anything you do not want to walk in, to drain to the subsurface below.  This reduces the risk of slips and falls since all the debris is not sitting directly on the walking surface.   Some of these mats also offer excellent anti-fatigue qualities as well.  A very common place to see these types of mats would be in bars, restaurant kitchens, entryways, and locker room showers. 

Anti-fatigue mats are great for relieving pain and stress from standing for long periods of time.  The Bubble Top, All Foam Mat, and Foot-Rest are all very comfortable surfaces to stand on. For occupations that require a lot of standing in one place, or even residential kitchens, these provide excellent comfort.  Depending on the mat, these can be available in single area mats, or interlocking versions if long runs are necessary.

Rubber scraper mats are typically used for door entryways.  Both the Door Scraper and Super Grip Scraper offer a rough surface pattern for excellent shoe scraping action.  The Door Scraper also contains a raised perimeter, allowing for the catching of debris and water, so it does not harm nearby areas.  Carpet mats are also available, which offer scraping action as well as providing absorbing qualities, making it perfect for an entry mat.  

There are also industrial, tougher mats available, which are used in large variety of applications.  These may be available in rolls (like the Corrugated Rubber products) or in single mats (such as the Maxx Tuff and Shark Tooth).  They can be used for pet flooring/matting, industrial floor protection, vibration reduction (i.e. treadmills, ellipticals, etc) ramps and any number of applications.  These all contain tough, resilient rubber that will hold up to a lot of abuse. 

Since rubber flooring and matting is such a versatile material, there are many “crossover” applications for the products.  For example, Elephant Bark flooring is not only good for gym and fitness applications, it works great for vehicle flooring too.  Pinning rubber matting down to specific application is difficult due to the versatility of it.  When choosing rubber matting, the best solution is to figure out what the purpose the mat will serve.  Once that is figured out, locating a mat that meets those requirements is all that is needed!


Mr. Elasticity
11/06/09
Your Comments
1/4" & 3/8" Elephant Bark
Rubber Flooring
3/8" Puzzle-Lock
1/4" Terra-Flex
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Video Blogs
The DIY Network team "Ground's For Improvement installs the Eco-Sport tiles in order to revamp a backyard. (View Now)
A time elapsed video showing the installation of Puzzle-Lock tiles. (View Now)
The installation of Elephant Bark Rubber Flooring and Eco-Sport tiles for upcoming season of the Biggest Loser Season 6. (View Now)
Mr. Elasticity shows us "How to cut Rubber" with safety in mind. Be careful utility knives are sharp and so is  this zany video! (View Now)
Two teams, one mission, the speed installation of Eco-Play Playground Tiles. Mr. Elasticity referees, and the winners get free lunch! (View Now)
Andy Milonakis makes an appearance and Mr. Elasticity finds out he has a son, Twister Elasticity! (View Now)
Subject: Eco-Sport Tiles.
Subject: Puzzle-Lock Installation Video.
Subject: Elephant Bark Rubber Flooring.
Subject: Cutting Rubber.
Subject: Eco-Play Safety Tile.
Subject: Maxx-Tuff and Shark Tooth Mats
Andy Milonakis
5/8" Dura-Chef Interlock
7/8" Dura-Chef